Sajarah Lini Produksi Serat Stapel Poliester
- Mesin PSF diprodhuksi ing awal taun 1970-an.
- Ing tengah taun 1990-an, kita wiwit riset lan ngembangaken 100t/d baris produksi;lan ing 2002, baris iki sijine menyang produksi.
- Ngembangake kabeh set baris produksi 120t / d ing taun 2003.
- Saka 2005 nganti 2011, baris produk 150t / d dilebokake ing produksi batch.
- Ing 2012, baris produk PSF 200t/d sukses mlaku.
- maks.Kapasitas siji baris: 225t/d.
- Luwih saka 200 garis wis mlaku kanthi sukses ing saindenging jagad, ing ngendi luwih saka 100 duwe kapasitas gedhe.
- Nganti saiki, tingkat serat kelas siji bisa tekan luwih saka 98% lan serat kelas dhuwur luwih saka 95%.
Proses aliran garis poliester spinning saka flakes botol utawa Kripik
Serpihan utawa keripik botol poliester - Hopper sing dipanasake lan garing-Pengekstrusi sekrup - Filter leleh - Balok pemutar - Pompa meteran - Paket puteran - Sistem quenching - Trowongan pemutaran - Mesin take-up - Capstan - Mesin traverse (kaleng serat)
Aliran Proses Polyester Sawise-perawatan Line(rute proses toyobo)
Creel – Modul Prefeed (5 rol + 1 rol immersion) – Bath Immersion – Roller Immersion – Draw Stand 1 ( 5 rol + 1 rol immersion) – Draw Bath – Draw Stand 2 (5 rol + 1 rol immersion) – Steam Heating Box – Draw Stand 3 (12 rollers) – Annealer (5 rollers) – Oiling Stacker – (Trio – Tension Roller) – Pre-crimper Heating Box – Crimper – Cooling Conveyor (utawa Tow Plaiter – Dryer) – Oil Sprayer – Tension Stand – Cutter – Baler
Aliran Proses Polyester Sawise-treatment Line (Rute proses Fleissner)
Creel – Prefeed Module (7 rol) – Immersion Bath – Draw Stand 1 ( 7 rollers ) – Draw Bath – Draw Stand 2 (7 rollers) – Steam Heating Box – Annealer (18 jacket rollers) – Cooling Sprayer – Draw Stand 3 (7 roller) - Tow Stacker - Trio - Tension Roller - Pre-crimper Heating Box - Crimper - Tow Plaiter - Dryer - Tension Stand - Cutter - Baler
Indeks Serat (Kanggo Referensi)
Ora. | barang | Serat Padhet | Serat Tengah | Tipe Wol | |||||||||||||
Dhuwur-Teguh | Normal | ||||||||||||||||
paling apik | Kelas A | Kualifikasi | paling apik | Kelas A | Kualifikasi | paling apik | Kelas A | Kualifikasi | paling apik | Kelas A | Kualifikasi | ||||||
8 | Jumlah crimp /(pc/25mm) | M2±2.5 | M2±3.5 | M2±2.5 | M2±3.5 | M2±2.5 | M2±3.5 | M2±2.5 | M2±3.5 | ||||||||
9 | rasio Crimp /% | M3±2.5 | M3±3.5 | M3±2.5 | M3±3.5 | M3±2.5 | M3±3.5 | M3±2.5 | M3±3.5 | ||||||||
10 | Nyusut ing 180 ℃ | M4±2.0 | M4±3.0 | M4±2.0 | M4±3.0 | M4±2.0 | M4±3.0 | M4±2.0 | M4±3.0 | ||||||||
11 | Resistansi spesifik /Ω*cm ≤ | M5 × 108 | M5 × 109 | M5 × 108 | M5 × 109 | M5 × 108 | M5 × 109 | M5 × 108 | M5 × 109 | ||||||||
12 | 10% enlongation / (CN/dtex) ≥ | 2.8 | 2.4 | 2 | —— | —— | —— | —— | —— | —— | —— | —— | —— | ||||
13 | Variasi kekuatan putus / ≤ | 10 | 15 | 10 | —— | —— | 13 | —— | —— | —— | —— | —— | |||||
Wektu kirim: Sep-05-2022